Air Products’ hydrogen technology is being used by Mercedes. The company’s hydrogen technology is onstream at Mercedes’ Alabama plant. Converted material handling units running on hydrogen powered fuel cells.

Moving with the speed and precision of the actual vehicle being manufactured there, in a time period of less than six weeks, Air Products put in place its industry-leading hydrogen fueling technology and infrastructure to successfully convert a significant portion of a lift truck fleet at the Mercedes-Benz U.S. International, Inc. facility in Tuscaloosa, Alabama.

The 72 converted lifts, now hydrogen-powered fuel cell material handling units, began daily operations moving Mercedes vehicle parts for assembly when employees returned to the manufacturing facility from an annual week-long summer shutdown.

“It was important to our customer to have the hydrogen fueling and infrastructure all in place so they could ramp-up immediately upon return to work from their annual break. This was a tall order to complete in six weeks from the signing of the contract, but with safety being the absolute first priority, we had the market experience to successfully make this happen for Mercedes,” said Sarah Hammond, business development manager for Hydrogen Energy Systems at Air Products.  The leader in providing hydrogen fueling and the related infrastructure to the material handling market, Air Products is now safely fueling over 1,000 pieces of material handling equipment on a daily basis in the U.S. 

Air Products’ equipment and infrastructure at Tuscaloosa includes an outdoor liquid hydrogen storage and compression system, along with piping to multiple indoor fueling dispensers. Mercedes Tuscaloosa plant was founded in 1995 and started production in 1997. The Mercedes material handling units being fueled by Air Products include Plus Power’s GenDrive® hydrogen fuel cell power units. The GenDrive systems can be quickly refueled in just minutes, completely eliminating the need to change, store, charge and maintain multiple lead acid batteries for each lift.

“Our project execution has always been a strength and our technology has been a consistent performer and very reliable.  We have multiple product offerings that can be expanded with the customer life cycle. These are available for customers interested in material handling fleet conversions and, in fact, we provided our mobile fueling technology to Mercedes for initial fuelings prior to placing the permanent equipment onstream,” said John O’Bryan, project manager for Hydrogen Energy Systems at Air Products.